Surveillance Master

Z Axis Chek
QUIK CHEK
Micrometer Masters
Depth Micrometer Masters
Vernier Caliper Master
Depth Micrometer

Z Axis Chek

Back to top of page

Z Axis Chek

  • Description
  • Features

Master for calibrating the Z axis on your optical Coordinating Measuring Machine (CMM)

Coordinate the Z axis on your optical coordinate measuring machine quickly and accurately in just minutes. All Z Axis Chek's are supplied with calibration of four steps and engraved to the nearest .000010" with complete traceability to NIST.

Certification includes roundness and concentricity in three planes, perpendicularity (squareness) check and parallelism Vision machines are three (3) dimensional (X, Y, Z) machines, similar to Coordinate Measuring Machines (CMM), which utilize photographic lens technology. Vision equipment is extremely accurate in X and Y planes using pixels or a grid of small blocks. However, the Z axis, or focus plane, can be very difficult to calibrate. The need for this capability created the Z AXIS CHEK.

This unit has multiple steps (depending on the machine) that are calibrated to 10 micro inches in height allowing the operator to calibrate the focus (Z axis) with complete accuracy. The Z AXIS CHEK is made of Stainless Steel providing excellent corrosion resistance. Multiple stabilizing processes insure to minimize dimensional changes throughout the years.

Features:

  • Coordinate Z axis on your CMM in minutes
  • Calibration of four steps traceable to NIST
  • Durable Storage Case
Part #
Type
Price
LX-1 Z Axis Check - Base Lapped with mirror finish $615.00
GX-1 Z Axis Check - Ground Finish Base $615.00

 


QUIK CHEK

Back to top of page

QUIK CHEK

  • Description
  • Features

QUIKCHEK is used to calibrate Coordinate Measuring Machines (CMM)

The QUIKCHEK provides an easy periodic check on the CMM to ensure it is within calibration providing you with accurate readings. In addition it provides a more volumetric inspection of a CMM than the traditional ball bar. QUIKCHEK's are made of 440c stainless steel and hardened to Rockwell C62, stress relieved, triple stabilized, ground and lapped flat and parallel.

Run QUIKCHEK once a week to assure your CMM is operating properly between the yearly manufacturers calibrations. Check diameter, linear length and squareness X to Y axis then X to Z axis. Measure the 45° length for a volumetric check. QUIKCHEK is your mechanical assurance that your CMM is within the specified tolerance of the manufacturer. Typical checks take less than 10 minutes – that’s right less than 10 minutes for peace of mind. QUIKCHEK's are available in 8 or 16 inch models. Special sizes available upon request.

With the increased demands in the manufacturing environment annual gage/tool inspection by a qualified outside calibration service is no longer sufficient. This is particularly true with respect to Coordinate Measuring Machines (CMM's). Performing inspection checks regularly assures you that your CMM is working within the manufacturer's specifications. More importantly if a problem is discovered there are then fewer parts to re-examine and less bad parts produced as a result. Several checks should be performed on a CMM with the most important being confirmation of: diameter, length, squareness and volumetric accuracy.

The instrument used should be easy to use, reliable, precisely calibrated and be similar in nature to the types of parts being checked. QUIKCHEK utilizes three holes in a triangular pattern allowing the following checks to be easily made, specific features certified and manufactured traceable to NIST (National Institute of Standards and Technology) Diameter: holes calibrated and round within .000010 on the 8-inch model and .000020 on the 16-inch model. Length: centerline to centerline. Squareness: angles calculated to within one arc second accuracy. Volumetric: utilizing hypotenuse of triangle positioned anywhere on the table. QUIKCHEK is an excellent training tool allowing new personnel to become acclimated and more comfortable measuring with the CMM, the use of touch probes and general inspection processes.

The QUIKCHEK comes with certification, application procedure and lockable storage case. By comparing the calibrated values generated from your CMM frequently, the machine can be tracked statistically period to period. Problems can be detected before they become critical. Maintenance of these inspection results can help during company quality audits by helping to eliminate equipment concerns within the inspection department. In summary the QUIKCHEK is a highly calibrated artifact using multiple hole patterns calibrated outside of the Coordinate Measuring Machine by conventional methods traceable to N. I. S. T., is certified, and simulates actual parts being inspected with hole locations, true positions, and bolt circle call outs.

Features:

  • Quickly checks your CMM to insure proper functionality and accuracy
  • Checks diameter, linear length and squareness X to Y axis then X to Z axis
  • Easy to use and reliable
  • Certification traceable to NIST
  • Available in 8 inch and 16 inch models
  • Locking Storage Case
  • Special Sizes Available upon Request

 

Part #
Type
Price
QC8 QUIK CHEK - 8 inch Model $3,975.00
QC16 QUIK CHEK -16 inch Model $8,895.00

 


Micrometer Masters

Back to top of page

Micrometer Masters

  • Description
  • Features

Micrometer masters are used to calibrate and set micrometers

The master is superior to gage block calibration because they do not require block stacks and therefore it is much faster to inspect the linear range of the tool. In addition they indicate wear on the micrometer anvil because it replicates how the micrometer is used.

Micrometers like any other piece of measuring equipment need to be calibrated on a regular cycle. This can be accomplished with the use of gage blocks but unfortunately this practice can be hard on the gage block surface. It will also negatively affect the wringing ability prematurely and requires significant operator skills to become proficient. Gage blocks can also produce errors in calibrating micrometers due to a flat surface versus a diameter. This is typically what is being measured.

Micrometer masters are extremely useful being fixed in place and simulating the parts being checked. Model 1E and 1M for one-inch micrometers, for example, has two (2) odd steps, one at .512 and the other at .762. These steps allow you to check the micrometer at 90 and 180 degrees from the fixed anvil respectfully thereby checking the parallelism of the anvils.

Features:

Model 16 1/2E (English) & Model 16 1/2M (Metric)

  • 1/2”-6.00” diameter in 1/2” increments
  • 12.5-150mm diameter in 12.5mm increments
  • Case hardened, stabilized, ground and lapped to ±.0001” or ±.0025mm

Model 16 1E (English) & Model 16 1M (Metric)

  • 1.00”-6.00” diameter in 1.00” increments
  • 25-150mm diameter in 25.0mm increments
  • Case hardened, stabilized, ground and lapped to ±.0001” or ±.0025mm

 

Part #
Type
Price
MM16E Micrometer masters Model 16 1/2E (English) $830.00
MM16M Micrometer masters Model 16 1/2E (Metric) $830.00
MM161E Micrometer masters Model 16-1E (English) $550.00
MM161M Micrometer masters Model 16-1M (Metric) $550.00

 


Depth Micrometer Masters

Back to top of page

Depth Micrometer Masters

  • Description
  • Features

Depth micrometer masters are used to calibrate depth micrometers. The Depth Micrometer Master is superior to gage block calibration because they do not require block stacks do it is much faster to inspect the linear range of the tool.

Features:

Model ADM-E (English) & Model ADM-M (Metric)

  • .500" - 5.500" in 1.00" steps +/- .0001" and 6.5" - 11.50" in 1.00" steps +/-.0002".
  • 12.5 to 137.5mm in 25mm steps, +/-.0025mm. and
    162.5 to 287.5mm in 25mm steps, +/-.005mm.
  • Case hardened, stabilized, ground and lapped to ±.0001” or ±.0025mm

Model DM-1E (English) & Model DM-1M (Metric)

  • .50 to 5.50" in one inch steps, +/-.0002"
  • Case hardened, stabilized, ground and lapped to ±.0001” or ±.0025mm

 

Part #
Type
Price
ADM-E Depth Micrometer Master (English) - Model ADM $2,260.00
ADM-M Depth Micrometer Master (Metric) - Model ADM $2,260.00
DM-1E Depth Micrometer Master (Inch) - Model DM $770.00
DM-1M Depth Micrometer Master (Metric) - Model DM $770.00

 

 


Vernier Caliper Master

Back to top of page

Vernier Caliper Master

  • Description
  • Features

Vernier caliper masters are used to calibrate and set Vernier calipers

The master vernier caliper is superior to gage block calibration because they do require block stacks and thus it is much faster to inspect the linear range of the tool. Additionally they indicate wear on the caliper anvils because both the ID and OD jaws are inspected without additional setup. Vernier caliper masters are used for checking outside jaws, inside jaws, and parallelism of jaws. The lapped gaging faces are accurate with ± .0002" OR ± .005 MM from the nominal size. Vernier caliper is black-oxided to prevent rust.

Vernier Calipers like all other types of precision measuring equipment require calibration on a regular, established inspection cycle. This can be accomplished using gage blocks or gage pins. The Vernier Caliper Master provides multiple checks of the caliper which is necessary due to the typical rack & gear design or glass scale design. The Vernier Caliper Master provides 1 – 6 inch checks on the outside caliper along with ½ inch to 4-½ inch on the inside caliper. These multiple checks verify the caliper's accuracy throughout its range of use.

Features:

  • Checks outside jaws, inside jaws and parallelism of jaws
  • Lapped gaging faces are accurate within ± .0002" or + .005mm from the normal size
  • 1" to 6" range in 1" increments for outside jaw calibration
  • Black-oxide to prevent rust
  • NIST Certificate of Accuracy

 

Part #
Type
Price
VC1E Vernier Caliper (English) $370.00
VC1M Vernier Caliper (Metric) $370.00